Overview KPIs
Refreshed just now
Overall Equipment Effectiveness92.1%
Energy Intensity (GJ/t)2.84
CO₂ Intensity (kg/t)161
Throughput Utilization87%
Steam BalanceLP/MP/HP
Optimization opportunity: +2.1% boiler efficiency
Power DemandkW
Peak shifting window in 3h
Fuel GasNm³/h
Target reduction: −4.3%
RUL – HX‑A401Heat Exchanger
Cleaning forecast: 19 days
RUL – Pump‑B317Centrifugal Pump
Seal wear trending ↑
Fouling Factor – TrainHX Stack
Penalty avoided if cleaned next 7–10d: USD 0.6M
AI Recommendationsexplainable
- Adjust feed preheat setpoint by +3°C during night shift to reduce fuel gas by 2.1%.
- Schedule HX‑A401 offline clean in ~2–3 weeks; predicted OPEX saving of USD 0.4M.
- Re‑balance MP↔LP steam headers to capture 1.3 MW backpressure power.
- Tighten soft‑sensor threshold on product endpoint; bias update Δ=−0.6 reduces over‑processing.
Economic Impact (6 months)cumulative
BenefitUSD 12.8M
Breakdown: Energy 42% • Reliability 36% • Yield/Quality 22%
Live Alerts & Eventsauto‑triage
| Time | Asset | Signal | Status | Action |
|---|