SmartPlantIQ

Live Demo Dashboard

Select a site, unit, and time window to see KPIs, energy & emissions, reliability, and recommendations.

OEE

91.3%

▲ +1.2% w/w

Energy Intensity

3.58 GJ/t

▼ −4.3% vs baseline

CO₂ Intensity

0.31 tCO₂/t

▲ +2.1% w/w

Live Alerts

Auto triaged

Remaining Useful Life (RUL)

Critical assets

Pump P‑101A

Exchanger HX‑2240

Compressor K‑301

Fouling Factor by Exchanger

Top 6

Steam & Utilities Balance

t/h

Soft Sensors — Key Qualities

Naphtha T‑95

177°C

MAE 0.9°C (7d)

Diesel Sulfur

6.2 ppm

MAE 0.4 ppm

RON Blend

92.1

Drift +0.3

VCM Purity

99.6%

Stable

Economic Impact

real‑time $/h

Drivers: furnace efficiency, heat‑recovery uplift, throughput debottlenecking, product giveaway reduction.

Asset Tree — Preheat Train

HX‑1240A (OK)
HX‑2240B (DP rising)
HX‑2240C (Stable)
Pump P‑101A (Vibration)
Pump P‑101B (OK)

AI Recommendations

ranked by $ impact

Action	Rationale	Est. $/d
Advance clean for HX‑2240	DP trend > 95th percentile; HAT drift +3.2°C	$18,400
CCR severity +0.2 to meet RON	Soft sensor RON 92.1 with −0.3 bias	$9,700
Steam header re‑balance	LP venting spikes at shifts; recover to MVR	$6,200

Recent Anomalies

auto detected

Timestamp	Signal	Score	Status

Capabilities

⚙️ Real-time KPI fabric (OEE, energy, emissions, quality)
📈 Predictive maintenance & RUL with multi-sensor fusion
🧠 Hybrid AI soft sensors (first-principles + ML)
🛢️ Heat exchanger fouling management
🔥 CCR & reactor optimization for yield/severity trade‑offs
🌍 Steam/utilities orchestration & CO₂ intensity minimization

Tech Stack

• Backend: Django / FastAPI · Jobs: Celery/Dramatiq
• Frontend: React + Tailwind + Chart.js
• Data: PostgreSQL / TimescaleDB
• Streaming: WebSockets · Alerts: Rules + ML
• Integrations: PI/IP.21, OPC UA, SAP
• Hosting: AWS EC2 + Nginx

Security & Ops

• Role‑based access & audit trail
• Namespaced tenants per site
• Data provenance on every KPI
• Snapshotting & backfills for model drift
• Observability: metrics, tracing, structured logs

Business Impact

Improved throughput

Lower energy per ton

Reduced downtime

Annualized savings